Premium rod seal factory: The Fluid Film – In most mechanical seals the faces are kept lubricated by maintaining a thin film of fluid between the seal faces. This film can either come from the process fluid being pumped or from an external source. The need for a fluid film between the faces presents a design challenge – allowing sufficient lubricant to flow between the seal faces without the seal leaking an unacceptable amount of process fluid, or allowing contaminants in between the faces that could damage the seal itself. This is achieved by maintaining a precise gap between the faces that is large enough to allow in a small amounts of clean lubricating liquid but small enough to prevent contaminants from entering the gap between the seal faces. This micro-gap is maintained using springs and hydraulic force to push the seal faces together, while the pressure of the liquid between the faces (the fluid film) acts to push them apart. Read extra information on o ring manufacturers.
What are Mechanical Seals? Mechanical seals are devices that accommodate a rotating shaft while containing and preventing the fluid from leaking out of the enclosed housing. While different mechanical seal designs are available for pumping applications, most have three sealing points. Rotating face that rotates with the shaft; Stationary face fitted to the pump housing; Interface portion between the rotating and stationary face of the seal. These three sealing points ensure that the fluid contained within the pump housing does not leak while also preventing dust particles in the atmosphere from entering the housing. The mechanical seals are usually made up of different materials to prevent sticking. Typically, one side of the seal uses softer materials like carbon graphite, and the other is made of harder materials such as silicon carbide or ceramic alumina. However, hard materials are preferred for both surfaces if the pumping application involves abrasive fluids. In addition to the two materials, the sealing unit also comes with O-rings to seal the stationary face on the housing side and the rotating face on the shaft side. Springs are also used to keep both faces pressed. In most cases, the two faces of the seals are also lubricated to prevent friction and wear. Depending on the application, this fluid film can either be a separate lubricant or the process fluid itself.
Select the appropriate sealing material: There are many types of sealing materials, including many metals, plastics and rubbers. The same material has different performances from different companies. On the other hand, the same seal has different performances in different working conditions or different sealing schemes, so it must be carefully considered when choosing. Note: Be sure to consider seals under the premise of a reasonable sealing scheme, then consider the sealing material, and then consider the seal manufacturer. If you don’t have enough sealing experience, it is best to consider the sealing company first, and let the sealing company consider the sealing scheme and other issues, such as DMS Seals Technology Co.,Limited.
It can be used as a guide ring for the piston rod to support and guide the piston rod. It has excellent vibration damping performance and is simple and safe to install. It is made of metal and plastic materials. It can prevent work stagnation and violent vibration. The embossed structure facilitates the formation of lubricating micro-pits and improves lubrication. At the same time, the seal prevents the intrusion of tiny foreign objects and protects the sealing system.
Sealing performance over conventional O-rings is achieved by reducing particle generation, extending seal life and minimizing replacement time during preventive maintenance. Compared to traditional O-rings, this seal effectively reduces the number of dust particles generated during operation and extends the life of the machine with bonded seals installed. The seal has a working diameter range of 6.5 to 60.58mm.
The rod seal is the most important sealing component designed by DMS SEALS in the liquid sealing application. It can effectively prevent the liquid inside the cylinder from leaking to the outside. Moreover, if there is a leakage problem in the rod seal, the performance of the equipment will be degraded. There are even some machine and human safety issues in extreme cases. This type of seal meets the standards of GB/T 15242.1-94 and GB/T 15242.3-94. It is ideal for high and low-speed reciprocating rods and rods in high-pressure system cylinders. Moreover, it can be used in a variety of fluids and high-temperature environments. It is characterized by its high corrosion resistance and its ability to work well in a corrosive media with no oil spots. It has high stability under pressure and harsh conditions. The outstanding advantages of our seals are strong wear resistance, resistance to extrusion, low friction and no stick-slip.
Gasket sealing mechanism: The function of the gasket is caused by the blocking effect on the internal medium formed by the contact pressure of the sealing material on the joint surface and the elastic restoring force to the external tightening force. Classification and structure of gaskets: Gaskets are divided into three categories: non-metallic gaskets, non-metallic and metal combined gaskets and metal gaskets. The common materials are rubber, leather, asbestos board, cork, PTFE, tinplate, steel, aluminum, copper and stainless steel.
We own a number of invention patents and leading production process. The R&D teams have the ability to design and develop seals for various of complicated working condition of sealing system. We have already passed the certification of ISO 9001 and IATF 16949. We have the mature technical reserve for the solution of ultra-high temperature, ultra-high pressure, ultra-low temperature, highly corrosive and other special working condition. Find extra info at https://www.dmsseals.com/.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.