Wiper seals manufacturer and supplier in China: Mechanical seals often need to be used in chemical applications. When confronted with some harsh chemicals, mechanical seals containing elastomers made of Viton, Kalrez or Chemrez can’t hold up. Because PTFE (polytetrafluoroethylene)or as most people know it Teflon ® , has a 0-14 ph range it usually will hold up. Like most materials every choice has an up and a down side. Because PTFE will handle most chemical applications, chemical attack is no longer an issue. One the down side PTFE wedges can cause fretting of your sleeve or shaft if you have not hard surfaced your shaft or sleeve (plasma coating). The stationary element of your seal will require a PTFE gasket. It’s not much good to have a PTFE on the rotary and then use an elastomer on the seat. We have seen it done, and because it is a static application some have gotten away with it, but it is not recommended. Most commonly the seat will be a L-shaped or Clamped mount style to allow space for a PTFE gasket to be used as the secondary sealing element. Read even more information at spring seals.
The Primary Seal – While two of the sealing points in a seal design are simple static seals, the seal between the rotating and stationary members needs a little more consideration. This primary seal is the basis of all seal design and is essential to its effectiveness. The primary seal is essentially a spring loaded vertical bearing – consisting of two extremely flat faces, one fixed, one rotating, running against each other. The seal faces are pushed together using a combination of hydraulic force from the sealed fluid and spring force from the seal design. In this way a seal is formed to prevent process leaking between the rotating (shaft) and stationary areas of the pump. The surfaces of the seal faces are super-lapped to a high degree of flatness; typically 2-3 Helium light-bands (0.00003” / 0.0008mm). If the seal faces rotated against each other without some form of lubrication they would wear and quickly fail due to face friction and heat generation. For this reason some form of lubrication is required between the rotary and stationary seal face; this is known as the fluid film.
The gasket made by DMS SEALS is uniquely mechanical and thermally stable and it has excellent oxidation resistance. Compared with other thermoplastics, it can be applied to components such as valves and bushings, with higher wear resistance, higher mechanical properties and thermal fatigue resistance. At the same time, it has excellent oil resistance (alkane oil), heat resistance, water resistance, aging resistance, air tightness and excellent adhesion. It is commonly used in media such as water, oil, and natural gas.
Our piston seals are designed to provide excellent leak control. We guarantee that it can perfectly meet the user’s requirements for low friction, compactness, precise configuration and simple installation. It is designed for fluid power applications. It is made of compound materials with high performance, which guarantees excellent wear resistance and excellent extrusion resistance for the seal. It is designed to be suitable for almost all fluid media and is highly resistant to oxidation and corrosion. It has excellent dynamic and static sealing performance and can even work under dusty industrial environments. Moreover, it has strong adaptability to various working conditions and can adapt to a fast, high-pressure working environment. At the same time, it has unparalleled performance in extreme temperature environments.
Influence of flange form: Different flange forms require different gaskets. Smooth-faced flanges are generally only used for low pressure, with soft thin gaskets; under high pressure, if the strength of the flange is sufficient, smooth-faced flanges can also be used, but thick soft gaskets should be used, or inner belt reinforcement should be used. Wound gasket for ring or reinforcement ring. In this case, metal gaskets are also not suitable, because the required pressing force is too large, resulting in large deformation of the bolts, making the flange difficult to seal. If a metal gasket is to be used, the smooth surface should be reduced to reduce the contact area with the gasket. In this way, under the condition of the same bolt tension, the compressive stress of the reduced narrow smooth surface will increase.
We own a number of invention patents and leading production process. The R&D teams have the ability to design and develop seals for various of complicated working condition of sealing system. We have already passed the certification of ISO 9001 and IATF 16949. We have the mature technical reserve for the solution of ultra-high temperature, ultra-high pressure, ultra-low temperature, highly corrosive and other special working condition. See extra information at https://www.dmsseals.com/.
DMS Seals is a professional hydraulic seals, industrial mechanical seals manufacturer and oil seal supplier specializing in supplying sealing solutions and various seals & o ring. As a leading custom o ring manufacturer, DMS can support OEM and ODM and can meet customers’ requests. DMS Seals adheres to the tenet of “first-class design, top manufacturing, excellent service” and strive to be an excellent supplier of sealing system solutions. DMS Seals pays the utmost attention to quality to ensure the satisfaction of our cooperative partners.
However, hydraulic transmission also has disadvantages compared with mechanical transmission: It is easy to leak and not friendly to the environment. High manufacturing precision is required. Low efficiency. The transmission ratio is not fixed. Due to the special working environment of construction machinery, its hydraulic system has the following characteristics: The working hours are irregular, and sometimes work continuously for a long time. The working environment is outdoors, the working temperature difference is large, and the working environment is dusty. The machine itself walks. Due to the limitation of volume and weight, the hydraulic oil tank is generally relatively small. Due to the volume and weight, the working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa.
The O-ring seal, which is also called shaft seal, is noted for a reasonable compression and stretch rate to achieve a good sealing effect. It will not leak when it is sealed statically. At the same time, the O-ring size is properly matched to the groove size. The structure is simple and its installation is very close to the machine. Its most prominent advantage is its self-sealing effect, eliminating the need for periodic adjustments. We guarantee that the size and mounting grooves of all our O-rings are standardized, so they are cost-effective and easy to maintain. They have low frictional resistance and are suitable for occasions where the pressure is often alternating.