Nanocrystalline cores factory supplier 2024: The benefits of using mu metal transformer core include improved signal quality, reduced noise levels, and enhanced overall performance of electronic systems. Additionally, these cores provide reliable protection against external electromagnetic interference sources, ensuring optimal operation even in challenging environments. With their superior magnetic properties and proven effectiveness in shielding applications, Mu metal cores are an essential component for achieving reliable and high-quality electrical designs. Read more information on https://www.transmartcore.com/.
After surface insulation treatment, the magnetic core is evenly mixed with the binder, pressed and annealed. There are basically three ways to obtain nanocrystalline powder: amorphous strip crushing after annealing and crystallization, mechanical alloying and molten alloy atomization. At present, mechanical alloying is still in the laboratory research stage. A few companies produce amorphous strip crystallization in small quantities in China, but it is unable to expand the market due to cost reasons. Compared with other methods, molten alloy atomization method has high efficiency and low cost. Its disadvantage is that the amorphous content of the powder is low and the loss is high.
Amorphous nanocrystalline alloys are competing with soft ferrite in the field of medium and high frequency. In 10kHz to 50KHz electronic transformer, the working magnetic flux density of iron-based nanocrystalline alloy can reach 0.5T and the loss P0.05 5 / 20K ≤ 25W / kg, so it has obvious advantages in high-power electronic transformer. In 50 kHz to 100 kHz electronic transformer, the loss of iron-based nanocrystalline alloy is P0.05 2 / 100k is 30 ~ 75W / kg, Fe based amorphous alloy P0.05 2 / 100k is 30W / kg, which can replace some ferrite markets.
Amorphous Core is preferred choice for transformers required low losses at high frequency. We have amorphous c-cores,amorphous ribbon cores,amorphous cut cores,amorphous core transformers . Please find out more about crgo core material. There are 50% and 80% nickel iron materials available, in which we manufactures Mumetal Toroidal core and Mumetal C-core, for the applications in high quality Current Transformers and power supplies industries.
This is because the sheet iron core can reduce another iron loss – “eddy current loss”. When the transformer works, there is alternating current in the coil, and the magnetic flux generated by it is of course alternating. This changing magnetic flux produces an induced current in the iron core. The induced current generated in the iron core flows in a ring in a plane perpendicular to the magnetic flux direction, so it is called eddy current. Eddy current losses also heat the core. In order to reduce the eddy current loss, the iron core of the transformer is stacked with silicon steel sheets insulated from each other, so that the eddy current passes through a small section in the narrow and long circuit, so as to increase the resistance on the eddy current path; At the same time, the silicon in silicon steel increases the resistivity of the material and reduces the eddy current. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. See additional info on https://www.transmartcore.com/.
Commonly used transformer cores are generally made of silicon steel sheets. Silicon steel is a kind of steel with silicon (silicon is also called silicon), and its silicon content is 0.8 ~ 4.8%. The reason why silicon steel is used as the iron core of transformer is that silicon steel itself is a magnetic material with strong magnetic conductivity. In the energized coil, it can produce large magnetic induction intensity, which can reduce the volume of transformer.